I do however have some round bar of the right kind of size that can be turned to my requirements. So I came up with the following three ideas for the head of the pin, I could also resort to using a bolt but I over time the screw thread would wear the tool so I'm not keen on that so would prefer to make custom pins.

The first design is a simple slot to be turned with a flat head screwdriver. The second is two holes that can be turned with a special tool known as a spanner head or snake eye and is common as a security screw in the USA. Finally my favourite option which is to machine or file two flats on the round bar so that it can be turned with a simple spanner. I also intend to put a lock nut on the opposite end so I will make a nut to match this design.

2 comments:
I've been emailed by Black Gates Engineering advising me that they can supply metric hex bar in mild steel, currently priced at £1/ft
There's a steampunk exhibition in Oxford opening soon:
http://www.steampunkmuseumexhibition.blogspot.com/
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