Projects
These are the making and repairing projects that are complete. Click on the title or picture to read more.

Inspired by Terry Pratchett's The Luggage, the Babbage's Baggage is a remote controlled treasure chest with legs.
Babbages Baggage

For the MakerCentral exhibition I made myself a name badge that showcased some of the skills I know. The base was wood which was framed with brass. The detail was my name in EL wire and a 3D printed logo.
Badge

A circular bezel to mount around a shower fitting. An early lathe project where I upcycled an old piece of computer case into a stylish cover for a friends bathroom.
Bezel

A Christmas decoration in the shape of a tree with flashing and multicoloured LEDs driven from an Adafruit Trinket board.
Christmas Tree Trinket

A jig for a woodworking router for cutting circular slots.
Circle Jig

An upgraded mandrel for cut off disks used in a mini drill
Cut off disk mandrel

A kit dolls house that was painted and fitted with some stronger parts.
Dolls House

An electronics project to build a device that detects dragons and alerts the knights to spring into action.
The project was entered in the Qualcomm Maker Month Contest 2016 and was featured on their
Developer of the Month blog.
The detector is activated by a passive infrared detector which activates the webcam to take a picture. The webcam image is passed to a computer vision library called OpenCV which determines if a Dragon has been detected. The defences in the form of lights and motion are activated and the operator is notified using the IFTTT maker API. The brain of the device is the DragonBoard410C running a Linux operating system, the control code is written in Python with libraries for the GPIO access.
Code for the project is on
GitHub
Details of the electronics can be found at
Element14
The mechanical aspects and enhancements are detailed here.
Dragon Detector

The Enchanted Cottage was built for the Element14 Enchanted Objects Design Challenge. A weather house was stripped down and fitted microcontroller, WiFi, 3D printed mechanism, fibre optics and an RGB LED.
Enchanted Cottage
Low profile clamps to hold work onto a faceplate
Face Plate Dogs
A metal sculpture in brass, mounted on an 1800s French Coin
Flea Chariot
A small wooden stool that was made from the posts of a 4 poster bed. It took a couple of attempts to complete this and plenty of things were learnt along the way.
Footstool
Making and using a flowerpot furnace for melting aluminium
Furnace
A metal pin to support the catch on a metal gate. The old pin had rusted away and needed replacing.
Gate Pin
A small hearth for treating metal and other hot project
Hearth
A giant-sized LED and Resistor that actually works.
Jumbo LED
A magnifier lamp to help with SMD work, made with scrap materials and 3D printed parts.

I've tried to use as much as possible from my "scrap box". The aluminium components are things I cast from old hard disks back in 2008.
The base was found dumped outside a furniture shop by Euston, I squared it up with a saw and surform before drilling, sanding and varnishing.
The arms were from an old garden parasol that had got worn out by the weather. I believe they are teak. They were planed and sanded to size before drilling. These will likely be left in a natural finish.
The 3D parts are designed using OpenSCAD and printed with a Cel Robox printer.
Magnifier Lamp
A welded garden obelisk
Obelisk
A garden workbench made from a simple plank construction
Potting Bench
A wood and lino stamp for printing a logo
Printing Stamp
PSTOIC is the alumni association of the Student Television of Imperial College. Each year for the PSTOIC dinner we have a "Something" competition where people can bring along an item or items that fit the theme. These are then judged and the winner is awarded a medal that I've been making since 2015 (with a gap in 2021).
PSTOIC Medals

A hexagonal tool to be used with a socket wrench to open a radiator plug within a restricted space
Radiator Tool
A medal formed in brass sheet using repoussé and chasing
Repoussé Medal
A leather sandbag for forming metal
Sandbag

A stainless steel unicorn robot based on a cardboard template from Ross Atkin of The Crafty Robot and controlled using his new SmartiBot controller and software.
Stainless Steel Unicorn
A large diameter washer for a mainsheet horse on a sailing boat
Stainless Steel Washer
T shaped nuts for securing parts to a slotted table. These were milled on the lathe and are used on the drill table.
T-Nuts
A mantel clock with the numbers in Topsy Turvy locations. This project is a mixture of mechanics, electronics and embedded firmware. It won a prize in the Maplin Arduino competition.
Topsy Turvy Clock
Turned aluminium to replace plastic feet on a valve amplifier
Valve Amp Feet
Articles
April 10, 2017

I wanted to do a mini project with the BeagleBone Blue that would utilise all of its servo capabilities. So I came up with the idea of a mechanical glockenspiel. There was not much to the mechanical aspects other than
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Posted in: Projects
November 26, 2016

Earlier this year, I suggested that I should finish more projects than I start to avoid an increasing pile of boxes on the bench. Finished this year There’s been quite a few projects finished this year, a mix of high
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Posted in: Projects
December 23, 2013

Whilst watching the Mr Silly, Mr Men episode on TV, I noticed he had a rather splendidly silly clock. Research I was having a think and concluded that such a clock could be made and could also be designed to
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Posted in: Projects, Topsy Turvy Clock
Tags: Arduino, Clocks
March 8, 2010

The welded flea sculpture made as part of my Artist Welding course at Chelsea is now finished. The slate base has been drilled and filled with epoxy and the mounting plates screwed down to it. The backlegs were also tied
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Posted in: Projects
Tags: flea sculpture, rust, Steel
August 17, 2008

They say that the thing that separates the humans from the animals is the ability to make tools so I’m feeling all human at the moment. Over the last couple of weekends, I’ve been working on a tool makers clamp,
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Posted in: Projects, Projects, Tool Maker's Clamps
June 21, 2008

2020 Vision said: “Just wondering how you got the air into the flowerpot? Was it through the holes at the bottom or did you somehow cut a hole in the side? I would have thought the latter could weaken it.”
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Posted in: Casting, Projects, Projects
Tags: Flowerpot furnace, Hole cutting, Teracotta
May 11, 2008

Back in the 1940s the idea of “Make Do and Mend” was common, however over the last 60 years the disposable culture has slowly taken over. My friends from PSTOIC are the kind of people who will happily repair something
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Posted in: Projects, Projects, Repairs
Tags: Mending, Metal Work, Plastic, Spindles, Steel, Wood